Tech Talk

Electronic and mechatronic repair solutions

In a world where a semiconductor can bring global vehicle production lines to a standstill, it’s good to know your truck’s electronic modules can still be repaired, getting your heavy vehicle back on the road with a typical turnaround of 48 hours.

For over 30 years, Injectronics has been providing repair solutions for automotive electronics and mechatronics. During this time, Injectronics has developed a reputation as Australasia’s leading supplier of quality new and remanufactured automotive electronic components, including those used on commercial and heavy vehicles.

The ever-growing number of electronic and mechatronic components in heavy vehicles has seen Injectronics receive a steady increase in the volume of enquiries and requests for assistance from the sector. 

The Injectronics team knows how important the heavy industry is and how time critical any type of repair is. Injectronics provides a dedicated repair channel to support the fast turnaround required for commercial and heavy vehicle applications.

The team is also continually developing solutions for the latest technologies and can efficiently rectify common causes of failure and even upgrade components during repairs where necessary. It’s already offering several repairs that restore electronic components to a better-than-factory design. 

Injectronics offers repair solutions for a range of components, including those that are no longer available to purchase from the OEM. The repair service also supports modules that require programming to the vehicle and can, in many cases, retain or copy programming data into the repaired or replacement module.

This programming service avoids the need to reprogram the module back into the vehicle and delivers not only a fast repair, but also one that is cost-effective.

From engine control modules to mechatronic units like ABS and transmission control units, Injectronics offers test and repair services of your original unit which includes a comprehensive function test and upgrade of components to ensure the unit functions correctly for many years to come.

Programming is also available to ensure the component can be installed plug-and-play, and ready to go. All work is backed by a 12-month warranty. Injectronics also offers a free technical assistance line to trade customers.

Visit injectronics.com.au to learn more or contact the sales department on 03 8792 6999 for any enquiries.

For example, the Temic ML-PLD control unit is fitted to many heavy vehicles including Mercedes-Benz Actros, Atego and Vario models. Injectronics has been presented with many of these units having several common issues including no power to injectors, running rough, dropping cylinders when warm, no start, one injector bank not functioning and fault code 4906 – “The feedback of the second-row plunger pump is short on the weight”.

To overcome both the supply availability and programming challenges of late model ECUs, Injectronics offers a unique repair service solution to the original product failure.

Injectronics can repair these units for the common faults listed and offer a time and cost saving solution. Once repaired all units are tested on the Injectronics designed Virtual Automotive Simulator (VAS). This provides a comprehensive full function test ensuring correct operation.

Mercedes / MAN ML-PLD Control Unit Repair Service

The Temic ML-PLD control unit is fitted to many heavy vehicles including Mercedes-Benz Actros, Atego, and Vario models. Injectronics has been presented with many of these units having several common issues including:

• No power to injectors

• Running rough

• Dropping cylinders when warm

• No start

• One injector bank not functioning

• Fault code 4906 – “The feedback of the second-row plunger pump is short on the weight”

To overcome supply availability and programming challenges of late model ECUs, Injectronics offers a unique repair service solution to the original product failure.

Injectronics can repair these units for the common faults listed and offers a time and cost saving solution. Once repaired all units are tested on the Injectronics designed Virtual Automotive Simulator, providing a comprehensive full function test to ensure correct operation.

Kenworth Climate Control Unit Repair Service

Keeping the cabin temperature regulated is crucial. Injectronics has seen many Kenworth climate control units fail. As these units are becoming extremely difficult to source new, Injectronics now have a solution.

Common faults include:

• Unable to control air direction

• Unable to adjust temperature

• Heater fan inoperative

• Air-conditioner compressor not activating

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